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| Options
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Many
construction options are available with
the Series 5500 in addition to the various
materials combinations listed on page 2.
The options shown here are those most frequently
utilized; please contact the Fybroc factory
or your local distributor for information
on any desired special configurations.
REPLACEABLE SHAFT
SLEEVES
Fybroc Series 5500 Vertical pumps can be
furnished with replaceable shaft sleeves
under the lower sleeve bearing. This feature
allows replacement of the sleeve, rather
than the entire shaft, in the event of wear
due to loss of flush liquid.
MOUNTING PLATES
Standard mounting plate dimensions are listed
on page 10. Mounting plates with special
dimensions, such as to match an existing
pump, are readily available. Fiberglass
pit covers, designed to mount one or more
pumps, plus provision for level controls,
are also available.
TAILPIPES
Tailpipes are a frequently utilized option
which serve to increase the effective length
of the pump, with a minimum of additional
cost. Typically used in a demand-type sump,
level controls are arranged to start the
pump when the liquid covers the top of the
pump casing, and to stop the pump when the
liquid nears the bottom of the tailpipe.
Minimum submergence requirements are shown
at bottom left.
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| Pump
or tailpipe submergence requirements |
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| Optional
replaceable metal shaft sleeve
is shown in blue |
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| Cyclone
separator for bearing flush and
tailpipe options are shown mounted
on a pump |
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| BEARING
LUBRICATION METHODS
External flush
Line shaft bearings/lower sleeve bearing should
be lubricated with a continuous source of clean
liquid at a rate of 1/4 to 1/2 GPM (0.95 to 1.9
l/min) per bearing at 10 - 20 PSI (69.0 to 137.9
KPa). A connection for external flush leading
to the flush tubing to all bearings is provided
above the mounting plate.
Internal cover flush
For the lower sleeve bearing, pump cover can be
drilled for flush liquid supply. Process fluid
must be clean and free of solids. This applies
for short setting pumps only, maximum pump length
of 36 inches (914.4 mm).
Bypass flush
For the line shaft bearings/lower sleeve bearings,
flush liquid can be supplied from the pump discharge
if the discharge pressure is sufficient. The flush
tubing would be connected to the discharge pipe
to provide the lubricating and cooling. Process
fluid must be clean and free of solids.
Optional, additional bearing
lubrication methods (for example, piping systems
utilizing cyclone separators) are also available
depending on the specific application. See cyclone
separator arrangement at bottom right of page
6. Please consult the Fybroc factory or your local
distributor for proper flush system selection.
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LEVEL
CONTROLS
Fybroc can provide a number of different
systems to control pump operation as the liquid
level varies. Three typical systems are described
on this page. The number of components required
by each is determined by the type of operation and
number of pumps being controlled.
Float type (Fig. 1)
Float-type level control utilizes field-adjustable
polypropylene floats which contain mercury switches
that actuate when the float becomes horizontal.
Each float is secured to a PVC support pipe mounted
to either a pit cover or a pump mounting plate,
and each is supplied with 20 feet (6.1 m) of PVC
cable.
Displacer type (Fig.
2)
Displacer-type level control is furnished with
porcelain displacers connected to a flange-mounted
switch by alloy wire and cable clamps. The wire
and clamps are selected to suit the specific application
and are normally 316SS, Alloy 20, Hastelloy-C
or Monel. To prevent swirling liquids in the sump
from improperly activating the switch, the displacers
are frequently mounted inside a fiberglass stilling
tube.
Probe type (Fig. 3)
Probe-type level control uses either solid rod
or adjustable wire suspension electrodes, one
for each actuation level. The circuit from an
electrode to an external relay is made or broken
when the liquid level touches or loses contact
with that electrode. Electrodes are attached to
a flange-mounted holder which in turn is mounted
on either a pit cover or pump mounting plate.
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| Float-type
level controls |
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| Displacer-type
level controls |
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| Probe-type level controls |
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STARTERS/CONTROL PANELS
When desired, Fybroc can supply customized control
panels in a variety of enclosures containing starters,
alternators, relays, alarms or any other components
needed to complete the pump control system. Please
contact your Fybroc distributor for additional
information.
OPTIONAL
FIBERGLASS - WRAPPED SHAFT
Fybroc’s Series 5500 vertical sump pumps
are generally offered with the following shaft
materials of construction: 316SS, Alloy-20,
Titanium, Hastelloy-C, and additional alloys
upon special request from the factory. For
highly corrosive applications/services typically
requiring higher alloy metal shafting (for
example, Titanium, Hastelloy-C, etc.), Fybroc
offers an optional shaft material specifically
designed to be a more cost effective and corrosion-resistant
alternative. This option, a fiberglass-wrapped
303SS shaft, is available on all Fybroc Series
5500 Group I, Group II, and Group III short
setting pumps with a maximum pump length/L
Dimension of 36 inches (914.4 mm). The wrapped
shaft is designed to provide the same corrosion
resistance as other FRP components (such as
casing, cover, impeller, etc.) that constitute
the Series 5500 pump. See Figures 1, 2, and
3. |
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| Figure
1 - Typical Series 5500 Group
I fiberglass-wrapped shaft pump
offered with a maximum pump length/L
Dimension of 36 inches (914.4
mm). An FRP strainer is available
as an option. |
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| Figure
2 - Typical fiberglass-wrapped 303SS
shaft. The shaft is available with either
a Titanium or Hastelloy-C Journal Sleeve
for the lower sleeve bearing located
in the pump cover. |
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| Figure
3 - Cross-section of a fiberglass-wrapped
303SS shaft. The cross-section shows
the core, non-wetted, 303SS shaft and
is meant to highlight the shaft’s
substantial fiberglass-reinforced wrapping,
greater than 1/8" (3.2 mm). |
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Fybroc Division, Met-Pro Corporation
700 Emlen Way
Telford, PA 18969
Toll Free: 1-800-FYBROC1, 1-800-392-7621
Phone: 215-723-8155
Fax: 215-723-2197
E-mail: sales@fybroc.com |
© 2006 Fybroc Division |
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