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Many construction options are available with the Series 5500 in addition to the various materials combinations listed on page 2. The options shown here are those most frequently utilized; please contact the Fybroc factory or your local distributor for information on any desired special configurations.

REPLACEABLE SHAFT SLEEVES
Fybroc Series 5500 Vertical pumps can be furnished with replaceable shaft sleeves under the lower sleeve bearing. This feature allows replacement of the sleeve, rather than the entire shaft, in the event of wear due to loss of flush liquid.

MOUNTING PLATES
Standard mounting plate dimensions are listed on page 10. Mounting plates with special dimensions, such as to match an existing pump, are readily available. Fiberglass pit covers, designed to mount one or more pumps, plus provision for level controls, are also available.

TAILPIPES
Tailpipes are a frequently utilized option which serve to increase the effective length of the pump, with a minimum of additional cost. Typically used in a demand-type sump, level controls are arranged to start the pump when the liquid covers the top of the pump casing, and to stop the pump when the liquid nears the bottom of the tailpipe. Minimum submergence requirements are shown at bottom left.

Pump or tailpipe submergence requirements

Optional replaceable metal shaft sleeve is shown in blue
Cyclone separator for bearing flush and tailpipe options are shown mounted on a pump

 

BEARING LUBRICATION METHODS

External flush
Line shaft bearings/lower sleeve bearing should be lubricated with a continuous source of clean liquid at a rate of 1/4 to 1/2 GPM (0.95 to 1.9 l/min) per bearing at 10 - 20 PSI (69.0 to 137.9 KPa). A connection for external flush leading to the flush tubing to all bearings is provided above the mounting plate.

Internal cover flush
For the lower sleeve bearing, pump cover can be drilled for flush liquid supply. Process fluid must be clean and free of solids. This applies for short setting pumps only, maximum pump length of 36 inches (914.4 mm).

Bypass flush
For the line shaft bearings/lower sleeve bearings, flush liquid can be supplied from the pump discharge if the discharge pressure is sufficient. The flush tubing would be connected to the discharge pipe to provide the lubricating and cooling. Process fluid must be clean and free of solids.

Optional, additional bearing lubrication methods (for example, piping systems utilizing cyclone separators) are also available depending on the specific application. See cyclone separator arrangement at bottom right of page 6. Please consult the Fybroc factory or your local distributor for proper flush system selection.

 

LEVEL CONTROLS
Fybroc can provide a number of different systems to control pump operation as the liquid level varies. Three typical systems are described on this page. The number of components required by each is determined by the type of operation and number of pumps being controlled.
 

Float type (Fig. 1)
Float-type level control utilizes field-adjustable polypropylene floats which contain mercury switches that actuate when the float becomes horizontal. Each float is secured to a PVC support pipe mounted to either a pit cover or a pump mounting plate, and each is supplied with 20 feet (6.1 m) of PVC cable.

Displacer type (Fig. 2)
Displacer-type level control is furnished with porcelain displacers connected to a flange-mounted switch by alloy wire and cable clamps. The wire and clamps are selected to suit the specific application and are normally 316SS, Alloy 20, Hastelloy-C or Monel. To prevent swirling liquids in the sump from improperly activating the switch, the displacers are frequently mounted inside a fiberglass stilling tube.

Probe type (Fig. 3)
Probe-type level control uses either solid rod or adjustable wire suspension electrodes, one for each actuation level. The circuit from an electrode to an external relay is made or broken when the liquid level touches or loses contact with that electrode. Electrodes are attached to a flange-mounted holder which in turn is mounted on either a pit cover or pump mounting plate.

Float-type level controls
Displacer-type level controls
Probe-type level controls


STARTERS/CONTROL PANELS

When desired, Fybroc can supply customized control panels in a variety of enclosures containing starters, alternators, relays, alarms or any other components needed to complete the pump control system. Please contact your Fybroc distributor for additional information.

OPTIONAL FIBERGLASS - WRAPPED SHAFT
Fybroc’s Series 5500 vertical sump pumps are generally offered with the following shaft materials of construction: 316SS, Alloy-20, Titanium, Hastelloy-C, and additional alloys upon special request from the factory. For highly corrosive applications/services typically requiring higher alloy metal shafting (for example, Titanium, Hastelloy-C, etc.), Fybroc offers an optional shaft material specifically designed to be a more cost effective and corrosion-resistant alternative. This option, a fiberglass-wrapped 303SS shaft, is available on all Fybroc Series 5500 Group I, Group II, and Group III short setting pumps with a maximum pump length/L Dimension of 36 inches (914.4 mm). The wrapped shaft is designed to provide the same corrosion resistance as other FRP components (such as casing, cover, impeller, etc.) that constitute the Series 5500 pump. See Figures 1, 2, and 3.
Figure 1 - Typical Series 5500 Group I fiberglass-wrapped shaft pump offered with a maximum pump length/L Dimension of 36 inches (914.4 mm). An FRP strainer is available as an option.
Figure 2 - Typical fiberglass-wrapped 303SS shaft. The shaft is available with either a Titanium or Hastelloy-C Journal Sleeve for the lower sleeve bearing located in the pump cover.
Figure 3 - Cross-section of a fiberglass-wrapped 303SS shaft. The cross-section shows the core, non-wetted, 303SS shaft and is meant to highlight the shaft’s substantial fiberglass-reinforced wrapping, greater than 1/8" (3.2 mm).
 
 
Fybroc Division, Met-Pro Corporation
700 Emlen Way
Telford, PA 18969
Toll Free: 1-800-FYBROC1, 1-800-392-7621
Phone: 215-723-8155
Fax: 215-723-2197
E-mail: sales@fybroc.com
© 2006 Fybroc Division
 
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